Medical Multi Cavity Plastic Needle Hub Plastic Injection Mould
with Different Colors and Cold Runner
Specifications: 32/44/64/cavity (can be specified / customized)
Warranty: 1 million models (or not counting in one year)
Life: 4 million or more times
Modeling rate: 14-16 seconds / mode
Mold material: mold frame 718H cavity S136 core SKD61 (can be
specified / customized)
Mold hardness: mold frame HRc46 cavity HRc52 core HRc56 (material
can be specified / custom)
Applicable models: 120T-200T (specified by the number of cavities)
Adopting imported formwork material, Sweden one wins 100 S136
cavity and core, Japan sets up SKD61 thimble and core, the whole
quenching inlay is made, semi-automatic production design. The
service life is more than 4 million times.
we could provide a turnkey solution for you:
1. Initial design support from NDA.
2. Over 25 years plastic injection mold experience.
3. 7 injection machines in house for make plastic production.
4. Other process support: painting & electroplating, silkscreen,
ultrasonic etc.
5. Assembly, test, package & shipping experience to support a
one-stop solution for you.
Product Range:
The maximum injection molded size is 2000mm*1400mm*1100mm.
Tolerance Range: ±0.05mm ~ ±0.2mm
Surface Treatment: Color can be custom made, please let us know the
Pantone color code before production.
Quality Control:
Quality inspection will be performed strictly under ISO9001:2008
management standard.
Inspection tools are including: Projector, CMM, Chromatographic
Instrument, Abrasion Tester.
32Cavity Centrifuge tube Mould
name: 16 cavities plastic test tube mould
mould material :SKD61
cavity :32 cavities
Shaping Mode :Plastic Injection Mould
runner :hot runner
mould design :3D/2D
design days :1 Day
mould life: 1million shots
plastic material :PET
steel hardness :36-52HRC(according to different steel)
payment : 40% of deposit by L/C T/T 60% of balance by L/C T/T
delivery time:45-60 days
specification: depends on customers' demand
Equipment List
| Equipment type | Qty(Set) | Model | Brand |
Origin | Precision(μ) | Date of use (Year) | (x*y*z)mm |
| Milling | 7 | 8SS | Taizheng | Taiwan | 0.01mm | 2014 | 600*320*330 |
| 4 | SHCM-97A | Gentiger | Taiwan | 0.01mm | 2016 | 650*350*360 |
| Grinding | 10 | SGM450 | Shuguang | Taiwan | 0.003mm | 2016 | 400*150*250 |
| 8 | JL-614 | Joen Lih | Taiwan | 0.003mm | 2012 | 400*150*250 |
| Drilling | 3 | Z305*16/1 | ZOJE | China | 1mm | 2016 | z=850 |
| 3 | M3-M16 | Xianwei | China | 1mm | 2016 | z=500 |
| EDM | 5 | cnc-edm-he130 | HSPK | China | 0.01mm | 2016 | 1300*600*400 |
| 8 | cnc-edm-he100 | HSPK | China | 0.01mm | 2016 | 1000*500*400 |
| 6 | Sodick AM30L | Sodick | Japan | 0.005mm | 2014 | 300*200*200 |
| 3 | TOPEDM MP50 | TOPEDM | Taiwan | 0.005mm | 2012 | 400*280*250 |
| 4 | ARD M30 | ARD | Taiwan | 0.005mm | 2012 | 250*200*200 |
Wire Cut | 2 | AQ360LS | Sodick | Japan | 0.005mm | 2010 | 360*250*220 |
| 3 | AQ550LS | Sodick | Japan | 0.005mm | 2010 | 550*350*320 |
| 2 | Charmilles 240 | Charmilles | Switzerland | 0.003mm | 2010 | 250*200*220 |
| 1 | CHMER | CHMER | Taiwan | 0.005mm | 2010 | 1300*600*400 |
| 1 | K7 | K7 | China | 0.01mm | 2010 | 1000*500*400 |
| CNC | 5 | α-d14mia | FANUC | Japan | 0.005mm | 2016 | 500*400*330 |
| 3 | MXV1020 | YCM | Taiwan | 0.005mm | 2016 | 1020*520*540 |
| 1 | MV66A | YCM | Taiwan | 0.005mm | 2016 | 660*520*540 |
| 2 | FV85A | YCM | Taiwan | 0.005mm | 2016 | 850*620*630 |
| 1 | FV125A | YCM | Taiwan | 0.005mm | 2016 | 1270*520*540 |
| 1 | TV146B | YCM | Taiwan | 0.005mm | 2014 | 1400*620*630 |
| 2 | Hartford-2150H | Hartford | Taiwan | 0.01mm | 2014 | 2000*1500*780 |
| 1 | Hartford-1000 | Hartford | Taiwan | 0.01mm | 2014 | 1000*600*630 |
| 2 | TAKUMI H16 | TAKUMI | USA | 0.01mm | 2017 | 1600*1300*700 |
| 1 | MB-56VA | OKUMA | Japan | 0.005mm | 2014 | 1000*560*550 |
| 1 | 5 Axis AV-2516X/2516HX | Quick Jet | Taiwan | 0.004mm | 2017 | 2500*1600*800 |
| 1 | 3 Axis AV-1612 | Quick Jet | Taiwan | 0.002mm | 2017 | 1600*1200*700 |
Inspection
| 2 | Inspector | Hexagon | Sweden | 0.002mm | 2016 | 2000*1000*700 |
| 6 | Microscope | Micat | Taiwan | 0.002mm | 2016 | 400*300*150 |
| 1 | Mitutoyo C7106 | Mitutoyo | Japan | 0.003mm | 2014 | 1500*800*500 |
| 2 | MF-A1720 | Mitutoyo | Japan | 0.003mm | 2014 | 400*300*150 |
| 1 | Micro-Hite M600 | TESA | Switzerland | 0.005mm | 2014 | 0~600mm |
| 1 | GTR-4 LS | OSAKA | Japan | 0.005mm | 2014 | Gear Tester |
| 1 | MFC1001 | NIKON | Japan | 0.003mm | 2015 | Z=100 |
| Injection Mold Machine | 4 | Haitian 100 Ton | Haitian | China | | 2012 | 100T |
| 1 | Haitian 180 Ton | Haitian | China | | 2012 | 180T |
| 1 | Haitian 200 Ton | Haitian | China | | 2012 | 200T |
| 4 | Taichung 120 Ton | Taichung | Taiwan | | 2014 | 130T |
| 1 | Taichung 200 Ton | Taichung | Taiwan | | 2014 | 200T |
| 1 | ARBURG 420C | ARBURG | Germany | | 2016 | 110T
|
Working Flow Chart
RFQ
Purchase Order
Mold Flow Analysis & DFM analysis
Mold design
Design validation
Tolerance analysis
Mold making(full dimension measurement)
Mold trial(free samples, FAI, CPK)
4 hours running before mold delivery
Main QC Procedure:
1. Review on the Mold Specification Sheet
2. Steel Hardness Inspection
3. Electrodes Inspection
4. Cavity and Core Dimension Inspection
5. Pre-assembly Inspection
6. Trial Repor and Plastis Parts Dimension Inspection
7. Final Mould Check (Before Shipment)
8. Package Inspection
Delivery and Package:
Wooden Package for Mould
Carton Package for Plastic Parts
Plastic Samples Deliveried by DHL, FEDEX, TNT
Mould Deliveried by Plain, Ship or Train
Why Choose Us?
– We can Provide:
1. Professional and experienced workers
2. Advanced technology and equipment
2. Competitive price & OEM design
3. Design drawings for free
4. Injection mold production more than 15 years of experience
7. We use eco-friendly material
8. A very strict quality controlling system
9. Delivery on time
– And During Manufacturing We Will:
1. Update production process by weekly report with pictures
2. Send video and photos to customers during mould test
3. Confirm packaging with customer before mould delivery
4. One year warranty, all maintenance are free of charge during
warranty
FAQ For Customers
Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. Or
please call us or send us email so that we will make the quotation
soonest.
Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the
lead time is 25-35days. If the molds are very simple and with small
size, we can work out within 15 days.
Q3. I have no 3D drawing, how should I start the new project?
A: You can supply us a sample, and we will help to finish the 3D
drawing design.
Q4. Before shipment, how to make sure the products quality?
A: We will supply you a video for production process detail include
process report, products size, structure and surface detail,
packing detail and so on.
